Upgrading your mattress is an exciting step towards better sleep, but it also raises the question of what to do with the old one. Eager to handle this responsibly, you’ve decided to recycle it, a choice that not only helps the planet by avoiding overburdening the landfill. After the recycling company picked it up from your doorstep, you’ve done a good deed for the environment. At the same time, the curiosity about what happens next may start to spark: How is your old mattress transformed at the recycling facility? What becomes of its various parts? Let’s dive into the journey of a recycled mattress and discover how each component finds a new purpose, keeping the cycle of sustainability spinning.

The First Stop: The Recycling Facility 

When your mattress arrives at the recycling facility, it’s not just dumped onto a pile and forgotten. The process is much more sophisticated and starts with unloading and sorting. Mattresses are separated by type and condition. This initial step is crucial as it determines each component’s recycling path.

Dismantling and Sorting: A Closer Look

The next phase is where the real magic happens. Workers meticulously dismantle each mattress, a process that reveals the various materials hidden within, such as foam, fabrics, metal springs, and wood. Each material has its own potential for rebirth:

Metal Coils: The backbone of many mattresses, these coils are usually crafted from steel, a material prized for its recycling potential. Once extracted from the mattress, the coils are melted down and refined. This process transforms them into new, high-quality steel products, ranging from appliances and cars to even the springs of new mattresses. This cycle ensures that valuable steel is reused, conserving resources and energy.

Pocket Springs: Similar to metal coils, pocket springs undergo a recycling process that repurposes them into new metal products. They are valuable in creating new metal items and reducing the demand for raw materials.

Foam: The soft, comforting layers of foam in mattresses find a new purpose through an innovative recycling process. The foam is cleaned, shredded, and then repurposed into carpet underlay or padding for various items, offering a sustainable alternative to producing new foam from scratch.

Fabric: The outer fabric (ticking) of mattresses, often rich in textiles like cotton or polyester, is reclaimed and woven into new fabric products. This process not only gives a second life to the material but also significantly reduces the environmental impact associated with fabric production. Contaminated or waste ticking is sent to be shredded and used as biofuel.

Polyester: A synthetic fiber derived from petroleum, is extensively used in mattresses for its durability and resistance to wrinkles and shrinking. In the recycling journey, polyester materials are meticulously separated and then sent to be needled into new rolls for stuffing or padding.

Shoddy: Often used in mattress padding, shoddy is made from recycled textiles and can be recycled again into padding, insulation, or felt for the automotive and furniture industries. This recycling loop keeps textiles out of landfills and in productive use.

Wood: The wooden frames from divan beds are chipped and repurposed as mulch for landscaping, material for kitchen units, worktops, laminate flooring, or processed into biomass fuel. This not only provides a sustainable energy source but also repurposes the wood in a manner that benefits the environment.

Baling and Forwarding to the Next Facility

Once separated and processed, the materials are compacted into bales and transported off to various facilities, where they’ll be transformed into new products. This stage is vital for the materials to enter the circular economy, reducing the need for virgin resources and minimising waste.

We Take Our Role in the Circular Economy Seriously

At King Size Mattress Recycling, we take pride in our meticulous recycling process, ensuring that your old mattress contributes to sustainability and the circular economy. If you’re ready to do your part by recycling your mattress, reach out to us today. Your effort will not only grant your mattress a second life but also pave the way for a greener planet.

Bonus 

Curious to see the recycling process in action? Check out our LinkedIn or Facebook for an exclusive look at how we transform old mattresses into valuable resources in our facility. Let’s embark on this recycling journey together, transforming our world into a more sustainable place!